Design: The first step in the production process is the design of the jacquard fabric. This can be done using punch cards or digital inputs that control the individual threads on the loom. This makes it possible to create intricate designs, something that is not possible with traditional weaving.
Winding the Yarn: The next step involves winding the yarn into a continuous length to prepare the yarn for weaving. The yarns are then arranged on the loom in a specific pattern to create the desired design.
Weaving: Once the yarn is in place. Electronic jacquard looms use punched inputs to control the various threads to create intricate patterns. The weft threads are then woven over and under the warp threads to create the fabric.
Finishing: The jacquard fabric pattern undergoes a finishing process after it has been woven. This may include washing, trimming, and adding special coatings to enhance the shine and durability of the fabric. Quality Control: The final step in the production process is quality control. The jacquard fabric is inspected to see if it meets the desired specifications, such as size, pattern, and color. This is corrected before the fabric is packed and shipped.